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CKS-11-68A,

CKS-11-68A

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　智能制造的生產(chǎn)模式需要什么樣的自動(dòng)控制系統(tǒng)?這種控制系統(tǒng)與工業(yè)3.0中的自動(dòng)化技術(shù)有什么區(qū)別?在智能制造中，自動(dòng)控制技術(shù)要做什么樣的演變才能滿(mǎn)足智能制造生產(chǎn)模式的要求?這些都是菲尼克斯電氣開(kāi)發(fā)PLCnext，以及對(duì)PLC系統(tǒng)進(jìn)行變革和優(yōu)化的初衷。(上篇指路：菲家講臺(tái) | PLC升級(jí)換代：創(chuàng)新推動(dòng)智能制造(上))
　　智能制造中的“提高速度”
　　智能制造中的速度可以分成研發(fā)速度、生產(chǎn)速度和響應(yīng)速度。要提高生產(chǎn)速度，需要采取深度自動(dòng)化的方法，使得生產(chǎn)制造自動(dòng)化程度更高，生產(chǎn)流程更加精細(xì)化，制造工藝適應(yīng)性更強(qiáng)和制造方法更加靈活。但是研發(fā)速度和響應(yīng)速度的提高要采用互聯(lián)網(wǎng)的技術(shù)、大數(shù)據(jù)、云計(jì)算的方法，通過(guò)分析、歸納和總結(jié)來(lái)預(yù)測(cè)產(chǎn)品更新?lián)Q代的時(shí)間點(diǎn)，盡早開(kāi)發(fā)新一代產(chǎn)品。另外，還可以利用大數(shù)據(jù)來(lái)了解產(chǎn)品在市場(chǎng)中的運(yùn)行動(dòng)態(tài)，并及時(shí)改善產(chǎn)品的性能特性來(lái)滿(mǎn)足市場(chǎng)的需求。
　　智能制造中的“減低成本”
　　智能制造中產(chǎn)品成本包括生產(chǎn)成本、運(yùn)行成本和管理成本。其中生產(chǎn)成本可以通過(guò)自動(dòng)化技術(shù)和原材料的優(yōu)化來(lái)實(shí)現(xiàn)，但是運(yùn)行成本和管理成本則必須應(yīng)用IT技術(shù)、軟件管理技術(shù)以及互聯(lián)網(wǎng)技術(shù)來(lái)實(shí)現(xiàn)，比如利用大數(shù)據(jù)來(lái)提高市場(chǎng)的響應(yīng)能力，優(yōu)化服務(wù)。通過(guò)精益管理、6S管理以及企業(yè)生命周期的管理來(lái)降低管理成本。利用大數(shù)據(jù)來(lái)分析市場(chǎng)對(duì)于產(chǎn)品更新?lián)Q代的期待，并提出預(yù)見(jiàn)性的決策。在服務(wù)端利用大數(shù)據(jù)分析產(chǎn)品在市場(chǎng)應(yīng)用的動(dòng)態(tài)和客戶(hù)的反饋，并采取相應(yīng)的營(yíng)銷(xiāo)手段來(lái)增加產(chǎn)品的銷(xiāo)量。為了實(shí)現(xiàn)智能制造，必須將工業(yè)自動(dòng)化技術(shù)與互聯(lián)網(wǎng)技術(shù)有機(jī)融合，才能從產(chǎn)品生命周期管理的角度來(lái)更好的提高生產(chǎn)效率及產(chǎn)品質(zhì)量，同時(shí)降低成本。
　　智能制造中的“靈活多變生產(chǎn)制造”
　　智能制造不僅需要應(yīng)用新的技術(shù)，同時(shí)也對(duì)生產(chǎn)制造系統(tǒng)提出了新的要求。由于社會(huì)生活的日益多元化，用戶(hù)意識(shí)更加個(gè)性化。無(wú)論是研發(fā)與設(shè)計(jì)、生產(chǎn)與制造，還是營(yíng)銷(xiāo)與服務(wù)，都必須以滿(mǎn)足消費(fèi)者的需求作為出發(fā)點(diǎn)和歸宿點(diǎn)。同時(shí)由于用戶(hù)體驗(yàn)式的參與設(shè)計(jì)，制造和服務(wù)徹底顛覆了傳統(tǒng)生產(chǎn)的垂直分工體系。機(jī)械制造生產(chǎn)線(xiàn)也需向模塊化、適應(yīng)化、個(gè)性化、透明化的新型智能制造生產(chǎn)流水線(xiàn)轉(zhuǎn)變。
　　智能制造的工業(yè)自動(dòng)化控制要保證模塊與模塊間、設(shè)備與設(shè)備間透明的信息交互，互聯(lián)網(wǎng)技術(shù)和無(wú)線(xiàn)通信技術(shù)能被整合在當(dāng)前的控制系統(tǒng)中;為了使得智能化的生產(chǎn)制造系統(tǒng)具有自適應(yīng)功能，信息技術(shù)和控制技術(shù)必須實(shí)現(xiàn)整個(gè)制造系統(tǒng)不僅能夠按照流程管理的要求執(zhí)行，而且具備了柔性靈活、能夠快速重構(gòu)的特點(diǎn)。智能制造具有大規(guī)模生產(chǎn)的能力，而且還可具備快速、小批量、多品種的定制生產(chǎn)能力，滿(mǎn)足互聯(lián)網(wǎng)經(jīng)濟(jì)下快速迭代的客戶(hù)個(gè)性化需求，使得企業(yè)快速贏(yíng)得客戶(hù)、占領(lǐng)市場(chǎng)先機(jī)。
　　我們可以清楚地看到，在互聯(lián)網(wǎng)時(shí)代，傳統(tǒng)的以自動(dòng)化技術(shù)為導(dǎo)向的生產(chǎn)制造模式面臨著四個(gè)方向的滲透和交融。
互聯(lián)網(wǎng)時(shí)代科技發(fā)展日新月異，IT技術(shù)、物聯(lián)網(wǎng)技術(shù)、人工智能、邊緣計(jì)算、云技術(shù)、大數(shù)據(jù)、信息安全等迅猛地進(jìn)入了生產(chǎn)制造控制領(lǐng)域，主要從縱向向下深度發(fā)展。
　　物聯(lián)網(wǎng)技術(shù)與控制系統(tǒng)縱向融合，形成分散型智能化的現(xiàn)場(chǎng)設(shè)備網(wǎng)絡(luò)。現(xiàn)場(chǎng)數(shù)據(jù)通信協(xié)議的通用性，數(shù)據(jù)采集的豐富性，使得人們對(duì)現(xiàn)場(chǎng)的運(yùn)行狀態(tài)和過(guò)程分析更為清晰。
　　控制系統(tǒng)與互聯(lián)網(wǎng)技術(shù)的無(wú)縫連接，PLC系統(tǒng)不僅僅要采用IEC 61131的語(yǔ)言來(lái)表述控制任務(wù)，同時(shí)要用高級(jí)語(yǔ)言，如JAVA語(yǔ)言、WEB語(yǔ)言，直接打通互聯(lián)網(wǎng)到生產(chǎn)制造的通訊通道，同時(shí)采用OPC UA來(lái)解決PLC與互聯(lián)網(wǎng)連接通道，使得生產(chǎn)制造和生產(chǎn)管理的信息可以透明化的交換。PDM、MES等管理信息直接進(jìn)入控制系統(tǒng)的數(shù)據(jù)庫(kù)，管理數(shù)據(jù)進(jìn)行分解執(zhí)行。因此新型PLC系統(tǒng)需要新的功能和接口，即：開(kāi)放的軟件開(kāi)發(fā)平臺(tái);開(kāi)放的操作系統(tǒng);開(kāi)放的用戶(hù)應(yīng)用功能的接口;開(kāi)放的網(wǎng)絡(luò)集成環(huán)境。得益于這些功能和接口，數(shù)據(jù)可高效率的處理和分析，并讓需要的數(shù)據(jù)都能及時(shí)發(fā)往對(duì)應(yīng)的功能單元。最后，通過(guò)云計(jì)算實(shí)現(xiàn)分布式的工業(yè)控制，基于Web2.0的工業(yè)互聯(lián)網(wǎng)技術(shù)和物理信息融合系統(tǒng)將在工業(yè)自動(dòng)化控制系統(tǒng)中得以實(shí)踐。
 

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GF-4010R Connecting FlashCable to LaserMike, Tekmet.

IC200UDR064 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) Relay Out, 24VDC Power Supply. (1) serial port and (1)optional communication port.

IC646TRW112 REPORT MGR SUITE SINGLE UPGRADE

IC647PATKASR Proficy PAT - Driver For Kaiser

IC693BEM320 I/O Link Interface Module (Slave)

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & co mmunication cables, WinCfg, user & programming manuals

IMC-105P-1-DRR Stepping Motor Controller, Enhanced, DeviceNet, 5 Amp

SLC/1746 System 1747-NP1 WALL MOUNTED POWER SUPPLY (120V AC INPUT)

Industrial Computers 6189V-MPS EXTERNAL AC PWR SPLY, 90-264VAC, 47-63HZ @ 50 C

Application-specific products 1404-M505B-RIO MASTER MODULE - PQ 24V P/S RIO COM

Operator Interface 2711-K10C1L1 PV1000 COLOR KEY, RIO & RS232 PRINT

Support 9301-2SE3200ITS SUPT RENEWAL CONTRACT FOR 93012SE3200IT

Support 9380-RSBVB1000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB1000

DeviceNet Products 1792D-2BVA2D 2 SINK/SOURCE INPUTS W/ALARM, 2 SOURCING 1AMP OUT

RSI Software Products 9301-2SE320ESU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-BPMGR03U2 UPGRADE: IN-SUPT: RSBW BATCH PRD MGR 3 TO 10 SERV

Motion Control MPL-B4530F-SJ24AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,460V,BRK,11KG

Motion Control 2090-SCVP20-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 20.0

GPWPB01MV30-C49 OBSOLETE - V3.0 GP PRO FOR WINDOWS

IC646MPPU01 Logic Developer - PLC Professional - Upgrade from LM90, CC90, VersaPro

MTR-1337-N-D-E-0 Stepping Motor Nema34, Series Wdg

QPK3D200L2P 6 inch Monochrome/ TCP Label/ 24VDC/ UL/ cUL/ CE/ UL1604

20BC037A3AYYADC0 PowerFlex 700 AC Drive 20B

20F11NC104AA0NNNNN PowerFlex 753 AC Packaged Drive

22-HIM-H30 PowerFlex Cable Kit

2711P-RGT15 PV Plus 1500 Touch Antiglare Overlay

280S-PWRM22A-M1 ArmorConnect 3-PH Power Media drop cable

C200HW-CLK21 C200HW controller link單元

PCI-1720 4ch 光隔D/A輸出卡，12BIT，PCI總線(xiàn)

PCI-6624

HE-842

ATX6022/6

Unisys CP I 414843345

AP-540TX

SOL2MEVCLB

1492-LD4DF IEC Term Blck 6.1x76x52.2mm Spr Clp

1494F-L1 Door Hardware Kit

軟啟動(dòng)器 3RW44352BC44

BC647OEMR010 OEM Edge Renewal <(><<)> 10 keys includes up to 10 M4 key flashes which could be M4 or M1, Global Care Complete (iGC OEM)

GC647PATMATL Proficy PAT - MatLab Interface - Assist Support

IC200MDD849CA Conformal coated mixed output relay 2.0 amp per point isloated 8 point / input 120VAC isolated 8 point

IC646NSL801 Proficy SQL 2008 - Single CAL using Client Access licensing model

IC647MDA159 View Development/Runtime 1500 I/O with USB Hardware key

IC675PTE101 Profibus Tee

IC697MDL940RR Relay Output, Signal, 2 Amp (16 Points)

IC800SSD107S1RR 7.2A, 115/230V, Servo Drive for S-Series Motors

ControlLogix/1756 System D1756-6.5.9 CONTROLLOGIX ANALOG I/O MODULES USER MANUAL

Industrial Computers 6182H-15KEH6D VVCE 1500, KEYPAD, EXT MEM, RIO/DH, DC

Process Control 1757-DNBUL10 DEVICENET USAGE LICENSE, 10 DNB MAX

Operator Interface 2711-K3A5L1 PV300 MONOCHROME KEY, RS232 (DH485) & RS232 PRINT

Support 9326-AD25USR SUPT REINSTATEMENT CONTRACT FOR 9326AD25USENE

Support 9371-EDESI3S SUPT RENEWAL CONTRACT FOR 9371EDESI3

ControlNet Products 1797-INS CONTROLNET EX INSULATOR KIT (50 MIXED PIECES)

RSI Software Products 9301-2SE240PTU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BA30U2 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 10 TO 30

Motion Control MPL-A4520K-SJ22AA MOTOR,SERVO,6.10 NM,4000RPM,SINGL,230V,6.8KG

Motion Control 2090-UXNPAMP-8S03 CABLE,230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,3M

CBL-209 SIEMENS S7-200 Cable

IC640HWP308 LM 90-30/20 Std. Comm. NEC 9800 w/Converter & Cables

IC800SLCPVL050 Power Cable, 3500W and 5000W SL Servo Motor, 5 Meters

OC647IFXPESPC iFIX for Embedded XP SPC Blocks Option

20AD8P0A0AYNAEC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD027A3EYYANCNL PowerFlex 700S AC Drive 20D

20P41AD019RA0NNN PowerFlex 460V AC 10 HP DC Drive

2711C-T4T PanelView Component 4-Inch Terminal

280-PWRM24E-M2 ArmorConnect 3-PH Power Media drop cable

NT631C-ST141(B)-EV1 彩色STN LCD 分辨率：640×480點(diǎn),8色 11.3英寸.

6EP1 331-1SH01 LOGO!電源1.3A

NI 9218

ROCKY-3702V-R4

CBP-6405R

WAFER-6612-R10-BULK

PBP-10P7 NORCO-840AE

MATROX 906-01

NORCO-740AE

1492-SPM3C320-N MCB Supplementary Protector 32 A

軟啟動(dòng)器 3RW40462BB14

BC646MPPU01 Logic Developer PLC Professional Upgrade with Proficy GlobalCare Complete

GC647AQC001 GC PA Quality Client

HMI-CCT-405 Backlight for the 12.1 inch Color TFT (QPLCxxE0000)

IC641VPS300 VersaPro Standard Edition - Windows Programming Software for Series 90 -30 and VersaMax PLCs

IC647IFPLDV00075K iFIX Plus SCADA 75 I/O Development (M1 Kit Part)

IC660EBS103RR 115Vac/125Vdc Low Leak Isol I/O, w/o Failed Sw Diag, Elec Asm

IC697ACC726 Top PWA Cover, CPU-Style, (Quantity 6)

IC756WRJ049J-27 Runtime License Windows 25-49 Users Japanese v2.7