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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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284D-FVD1P4B-10-RR-3-DB1-SB-EMI DeviceNet Variable Frequency Drive

CJ1W-DA041 4點(diǎn)模擬量輸出單元（1-5V,0-5V,0-10V,-10-10V,4-20MA）分辨率：1/4000

1492-RTB16P 16-Pole Push-In Style Rtb

WinCC 上位監(jiān)控軟件 6GK1901-0DA20-0AA0 BFOC 連接器套件，（20 件）

變送器 3RS17032DD00

1497A-A4-M6-1-N Control Power Transformer

1606-XLP72E Power Supply XLP 72 W Power Supply

1768-L43 CompactLogix L43 2MB Memory Controller

188-K4C250 Miniature Circuit Breaker 25 A

194R-60-C3 194R60 A Line or Load Terminal Shield

2090-CPBM7DF-10AA90 90 m Length SpeedTec Standard Cable

2090-XXNPMP-14S01 MP-Series 1 m Length Power Cable

CBL-13-ED-30 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors connected to IMC or S2K. 30 feet

GC647TDV000 Proficy GlobalCare Complete for Proficy GlobalCare Complete for CIMPLICITY HMI Server No Limit Development and Runtime System

IC200PWR102CA Conformal Coated POWER SUPPLY WITH EXPANDED 3.3VDC 120/240VAC INPUT

IC646TBLSS15K Proficy Troubleshooter for Intelligent Historian for Hist 15000 Points

IC647NGT000 CIMPLICITY HMI OMRON TCP/IP Communications Driver

IC693ACC300LT Input Simulator Module (LT)

IC698ETM001 RX7i Standalone Ethernet Module 10/100

IC800VMCB1050 Motor power and brake power cable for 1 kW VersaMotion servo motor- 5 meter

SLC/1746 System 1746-IO8 COMBINATION MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-7P2KHDC VERSAVIEW 6180W NON-DISPLAY COMPUTER, 7 SLOT

Application-specific products 6556-PA0PMCDC CLUTCH/BRAKE PACKAGE-CONTROLNET

Operator Interface 2711-T5A15L1 PV550 MONO TOUCH, CNET & RS232 PRINT

Support 9301-2SE2200R SUPT REINSTATEMENT CONTRACT FOR 93012SE2200

Support 1760-PICOSOFTR SUPT REINSTATEMENT CONTRACT FOR 1760PICOSOFT

DeviceNet Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE250FRU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-BIZUC0PENE RSBIZWARE UNLIM RUNTIME CLIENT - NO SQL SERVER

Motion Control MPL-B310P-RJ22AA MOTOR,SERVO,1.58 NM,5000RPM,RSLVR,460V,3.5KG

Motion Control 2090-XXNPY-16S01 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,1M

GC646TDV935 Proficy GlobalCare Complete for Server 35,000 I/O Develop/Runtime System""

IC641SWP310 Chinese Version of LogicmasterTM 90-30 Release 4.51

IMC-313E-X-D IMC-D Series Servo Motor Controller, Enhanced, 3 Amp

PSPC-DC100/E-220 Prof Shop Floor SPC DC 100 Usr eSig 220v

20BC011A0AYNAEC1 PowerFlex 700 AC Drive 20B

20DM170N0ENNBNANE PowerFlex 700S AC Drive 20D

2198-H040-AP-T K5500 FR1,2 AC control conn

2711P-RAAK7 PanelView Plus 7 Series Accessory

280-PWRM35F-M30 ArmorConnect 3-PH Power Media trnk cable

CP1W-CN811 CPM1A擴(kuò)展單元用IO連接電纜，80CM

1492-MS8X12V1-END Connection Products

模擬量輸入/輸出模塊SM 6ES7 331-7PF01-0AB0 AI/8 電阻，熱電阻，光電隔離，40pin 前連接器

行程開關(guān) 3SE53220SE21

運(yùn)行版軟件 6AV2105-4FF04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 V14 Upgrade WinCC V7.0..V7.3 Runtime 2048 PowerTags -> WinCC Runtime 專業(yè)版 2048 PowerTags V14

1585J-M8CBJM-8M5 RJ45 Ethernet Media

1756-RM2K CLX Redundancy Module

188-K1D160 Miniature Circuit Breaker 16 A

194E-Y25M-1756-6N 25 A 194E Load switch

2090-CFBM7E7-CEAF02 2 m Length SpeedTec Extension Cable

2090-UXNFBY-S25 Y-Series 25 m Length Feedback Cable

BC646TRT050 Server 50 I/O RUNTIME SYS with Proficy GlobalCare

GC647IFPLRN00075 GCC iFIX Plus SCADA 75 I/O Run

IC200CBL545 VersaMax CPU001, 9-pin, RS-232 to DataPanel 3x/5x

IC646MPP050 Logic Developer PLC Professional 50 pack

IC647IFPRSRUNLMTK iFIX Profsnl SCADA Unlimited Server (M1 Kit Part)

IC660TSD100 Terminal Assembly for IC660BBD100/101

IC697CPM925RR CPU, 64MHz, 12K Discrete I/O, 1024K RAM, 80486DX2

IC800PCUBC02S030 Powercube flying lead interface cable configured for 200 steps/revolution and power save enabled. 3 meters

ControlLogix/1756 System 1756-OB16E 10-31 VDC ELEC FUSED OUTPUT 16 PTS (20 PIN)

Industrial Computers 6182H-10KEH15B VVCE 1000, KEYPAD, EXT MEM, CNET, AC

Process Control 9358-PBV01ENE RSBIZWARE BATCH FOR PLX VIEW ADDITIONAL CLIENTS

Operator Interface 2711P-RBK15 PV PLUS 1500 KEYPAD REPLACEMENT BEZEL

Support 9355-WAB1CENS SUPT RENEWAL CONTRACT FOR 9355WAB1CEN

Support 9351-SLRSR SUPT REINSTATEMENT CONTRACT FOR 9351SLRS

ControlNet Products 1786-RPFRXL CONTROLNET FIBER RING REPEATER - EXTRA LONG

RSI Software Products 9301-2SE2400ESU1 RSVIEW32 WORKS 1500-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9355-WABGWEU4R UPGRADE: OUT-SUPT RSLINX OEM TO RSLINX GATWAY

Motion Control MPL-A320H-HK24AA MOTOR,SERVO,2.94NM,3500RPM,ENCDR,230V,BRK,5.1KG

Motion Control 2090-DANPT-16S12 CABLE, NON-FLEX, MTR PWR, CABLE-MTD CONN, 16AWG, 1

BC647MQPU01 View for QuickPanel (Upgrade from QuickDesigner) with Proficy GlobalCare Complete and a hardware key

IC5008TAW0000 18" Intelligence Industrial PC, Standard Series Win2000

IC800MCUB12310XD Stepping Motor Cube, 175 oz-in with DeviceNet Option, NEMA 23

OC647IFESGCLNTCDVM iFIX Optn: ESig & ERec iClient Development (M4 Part)

20AD022A3AYYAEG1 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC260A0NYNACANE PowerFlex 700S AC Drive 20D

20G1ANF142JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-E022N104 PowerFlex 527 15kW (20Hp) AC Drive

280-PWRM22B-M10 ArmorStart Three-Phase Power Media

FX1N-422-BD RS422C 通信用適配器

1492-M5X5H21-30 Connection Products

1494H-EA3H2 Heavy Duty Fusible Safety Switch

軟啟動(dòng)器 3RW44462BC44

ET 200SP 6ES7193-6BP20-0DA0 基座單元 BU15-P16+A10+2D，類型A0，直插式端子，帶有10個(gè)AUX端子，用于新負(fù)載組，15mm寬

1585D-M4TBJM-0M3 Micro D-Code, QD Style Ethernet Media

1756-ENBTK ControlLogix Communication Module

1794-OF8IH Flex 8 Point Analog Output Module

194E-CA80-P11 194E Load switch

2090-CCMCNDS-48AA03 Kinetix 3 MLX to Drive Cable

2090-DANPT-16S03 TL-Series 3m Power Cable

ABKCTDE0000/ABD 6 inch TFT QuickPanel TCP w/AB DH+ 24VDC

GC646PCMS25 GlobalCare Complete for Change Management Electronic Signature Module 25 Pack

HE700GEN100 Single channel Genius interface module for VME.

IC630MDL380RR Relay Output Module (16 points)

IC647HSTSSEO10000KM eSignature Option for Historian - Standard Server 10,000,000 Points (M4 Key)

IC660BLD023 Cover w/Label for IC660BBD023

IC695CHS007 7 Slot Universal Base. Slot 0 limited to power supply (IC695PSxxx) only and slot 6 is a PCI slot only (IC695xxx). Slots 1 through 5 support both PCI and high speed serial connection (IC695xxx and IC694xxx)